Industry4systems LTD

Your Asset Knowledge,
Digitised & Deployed.

Industry4systems LTD transforms paper-based equipment manuals, maintenance procedures, and OEM documentation into intelligent, interactive web applications — built for the factory floor and the engineering office.

100% Static — No Cloud Dependency
Assets Supported
3–5× Faster Fault Resolution
0 Recurring SaaS Costs

See the Apps
in Action

Real interactive web applications built for industrial assets — deployed on the factory floor, accessible on any device, owned outright by the operator.

Demo 01 / Interactive Asset Manual
Industrial Equipment Web App Dough Divider

Tabbed navigation, embedded schematics, maintenance schedules, and parts references — all in a single self-contained HTML file.

Demo 02 / Maintenance Guide
Industrial Equipment Web App Film Feed Wrapper

Mobile-optimised maintenance procedures with visual aids, safety interlocks, and tooling requirements — replacing paper-based PM sheets entirely.

From Static Manuals
to Living Systems

We convert your existing OEM documentation, tribal knowledge, and maintenance regimes into structured, searchable, mobile-ready web applications — permanently owned by you.

⚙️
01 / 06
Interactive Asset Manuals

Full digitisation of OEM machine manuals into structured web apps with tabbed navigation, embedded schematics, parts references, and fault trees. Accessible on any device, on or off-network.

🔧
02 / 06
Maintenance Procedure Guides

Step-by-step maintenance instructions with visual aids, torque specs, safety interlocks, and tooling requirements — replacing paper-based LOTO and PM sheets entirely.

📦
03 / 06
Spare Parts Databases

Searchable, filterable Bills of Materials tied to your actual asset register. Part numbers, lead times, supplier references, and cross-references built in from day one.

🏭
04 / 06
Plant Walk & Inspection Tools

Digital inspection checklists and walk-route apps replacing paper rounds. Structured data capture, anomaly flagging, and offline-first design for production environments.

📊
05 / 06
Engineer Scheduling & Planning

Gantt-style maintenance planning tools and shift-level job allocation dashboards. Built for maintenance managers, exportable as PDF-ready A3 planning sheets.

🔗
06 / 06
QR-Linked Asset Systems

Physical QR codes tied to every asset, linking directly to its dedicated documentation app. Scan a machine, get its full history, manual, and live maintenance state instantly.

AI That Works for
Your Operation

Most AI training teaches people to write emails faster. We train engineering and operations teams to deploy AI where it actually matters — on the shopfloor, in the maintenance office, and inside your workflows. Delivered by practitioners who understand both the technology and the industry.

Claude Claude Code Cowork Gemini 3.1 Pro Google Antigravity GitHub Copilot OpenClaw ChatGPT / Codex
TIER 01
AI Foundations Workshop

Half-day or full-day on-site sessions for engineering, maintenance, and operations teams. Hands-on from the first hour — participants leave with working prompts, tools, and techniques they can use the next day. Tailored to your industry, your machines, your language.

  • Delivered on-site or remotely
  • Customised to food, manufacturing, or facilities context
  • Covers Claude, Copilot, ChatGPT & Gemini
  • Practical exercises — not slide decks
🏭
Built for Industry — Not the Boardroom

Our AI training is designed by engineers, for engineers. Every example, exercise, and workflow is grounded in manufacturing, maintenance, and operations contexts. We don't teach theory — we deploy working systems.

Safety Documentation
Where It's Actually Needed

Risk assessments built directly into your asset documentation — not stored in a filing cabinet. Engineers access the right RA for the right job the moment they need it, every time.

BRC Audit Ready — Structured, Traceable, Always Accessible
📋
Embedded Per-Task Risk Assessments

Every maintenance task, inspection, and intervention has its specific RA embedded directly alongside the procedure. Engineers read the hazards and controls before they start work — not as a separate paper exercise.

🔍
BRC Audit-Ready Structure

Risk assessments are structured to meet BRC Global Standard requirements: hazard identification, likelihood and severity ratings, existing controls, and residual risk level — all documented, consistent, and searchable. Auditors can see exactly what you have and where it lives.

📱
QR Code Access at the Machine

Scan the QR code on any asset and the relevant risk assessments load instantly on any phone or tablet. Engineers have the right documentation in their hands before they touch the equipment — no internet required, no searching through folders.

🔒
Version Controlled & Owned by You

All risk assessments are version-stamped within the application. When hazards change or procedures are updated, the RA updates with them. You own the source — no third-party platform dependency, no expiring subscriptions.

asset-docs / line-3-filler / risk-assessments
Risk Assessment — Belt Tensioner PM
Line 3 Filler Unit · Rev 4 · Last reviewed 2024-11
Entanglement — rotating belt drive
High
LOTO required before access
Crush injury — spring-loaded tensioner
Medium
Release tension before removal
Manual handling — motor assembly 18 kg
Medium
Two-person lift, use sling kit
Slip hazard — lubricant on floor plate
Low
Drip tray and absorbent mat deployed
Noise exposure — adjacent machinery running
Low
PPE: ear defenders required
Scan to access this RA on the shop floor — works offline

Four Stages from
Brief to Deployment

A structured consultancy-led process that respects your operational constraints, existing documentation, and engineering culture.

STAGE 01
Discovery & Audit

We review your existing documentation, asset registers, and maintenance workflows. We identify gaps, duplication, and digitisation priority order.

STAGE 02
Scoping & Architecture

We define the data structure, navigation model, and feature set for each application. Wireframes and a prototype are agreed before full build begins.

STAGE 03
Build & Embed

Development of fully self-contained HTML/JS applications. No subscriptions, no backend, no cloud dependency. Deployable to intranet, tablet, or kiosk.

STAGE 04
Handover & Support

Full source code ownership transferred to you. Optional maintenance retainer for updates, additional assets, or integration with CMMS platforms.

Built for Industrial
Environments

From OEMs wanting to enhance their product offering, to facilities teams eliminating paper-based maintenance — Industry4systems LTD serves the full industrial value chain.

🏗️
OEMs & Machine Builders

Offer your customers a premium digital documentation package alongside every machine sale. Differentiate your product, reduce post-sale support calls, and build long-term service relationships.

🥐
Food & Beverage Manufacturers

Eliminate paper-based PM sheets, reduce reliance on individual knowledge, and ensure every engineer on every shift operates to the same standard — across every site.

Facilities & Engineering Teams

Give your maintenance engineers instant access to the right information at the point of need. Reduce mean time to repair, improve first-time fix rates, and capture tribal knowledge before it walks out the door.

🏭
Multi-Site Manufacturers

Standardise maintenance practices and documentation quality across every plant. A single source of truth for each asset class, deployable to any site, accessible from any device.

A Web App You
Own Outright

Every Industry4systems LTD deliverable is a self-contained, offline-capable web application. No vendor lock-in. No recurring licence fees. No cloud dependency. Just clean, maintainable code that works wherever you need it.

  • Fully offline-capable — works without internet or intranet
  • Mobile-optimised for tablets and workshop devices
  • Embedded imagery, schematics, and technical drawings
  • Searchable parts references and fault codes
  • QR code entry point per asset
  • Full source code ownership — yours permanently
  • CMMS-ready data structure for future integration
asset-docs / press-hf250 / index.html
Hydraulic Steel Press — HF250
ASSET REF: M-PRESS-011  |  LAST UPDATED: 2025-02
Overview
Maintenance
Parts
Faults
Model HF250 Hydraulic Press
Pressing Force 250 tonnes
PM Schedule Daily / 6-weekly
Status ACTIVE
[ EMBEDDED SCHEMATIC ]
// Start a Conversation

Ready to Digitise
Your Asset Knowledge?

Whether you're an OEM looking to enhance your customer offering, or a maintenance team buried in paper — we'll scope a solution that fits your operation.

No obligation. We'll respond within one business day.